Manufacturing Engineer (CI Specialist) - Envision, LLC

Continuous Improvement Specialist/Engineer

Position Summary:
The Continuous Improvement (CI) Specialist/Engineer is responsible for identifying, leading, and implementing process improvements throughout the manufacturing plant. Using Lean, Six Sigma, and other continuous improvement methodologies, the CI Specialist/Engineer will work to enhance efficiency, reduce waste, improve safety, and sustain high-quality production standards across the facility. The role requires collaboration with cross-functional teams, data analysis, and hands-on implementation to drive operational excellence.
Key Responsibilities:

• Process Analysis and Improvement:
  • Assess current manufacturing processes and identify opportunities for improvement.
  • Utilize Lean manufacturing and Six Sigma tools to remove waste, optimize workflows, and increase efficiency.
  • Develop and implement new processes or modifications to existing processes to meet production and quality targets.
  • Analyze production data and performance metrics to identify trends, root causes, and areas for corrective action.
• Project Leadership:
  • Lead continuous improvement projects from conception to completion, including planning, execution, and evaluation phases.
  • Facilitate Kaizen events and rapid action projects to address operational challenges and optimize production processes.
  • Collaborate with cross-functional teams, including engineering, production, quality, and supply chain, to implement process changes and ensure project success.
• Sustainability of Improvements:
  • Ensure that improvements are sustained through the development of standard work, documentation, and employee training.
  • Monitor the effectiveness of process changes over time and make adjustments as necessary to maintain long-term success.
  • Work with leadership to ensure continuous improvement efforts align with the company’s strategic goals and objectives.
• Training and Coaching:
  • Train employees on Lean, Six Sigma, and other continuous improvement methodologies to foster a culture of problem-solving and continuous learning.
  • Provide coaching to team members on effective problem-solving techniques and process optimization strategies.
• Collaboration and Communication:
  • Work closely with operations, maintenance, and supply chain teams to resolve production bottlenecks and optimize equipment functionality.
  • Liaise with external suppliers to source cost-effective materials, services, and equipment that support continuous improvement initiatives.
  • Communicate analysis, project results, and recommendations to leadership and stakeholders to ensure transparency and alignment.
• Safety and Quality Improvement:
  • Drive process improvements that enhance workplace safety and ergonomics for operators and employees.
  • Implement quality control measures and conduct root cause analysis to address production issues and ensure products meet quality standards.
• Cost Reduction and Efficiency:
  • Develop strategies to reduce operational costs without compromising quality, safety, or performance.
  • Work to improve overall equipment effectiveness (OEE) and reduce machine downtime through proactive maintenance and process adjustments.

Qualifications:

• Bachelor’s degree in Engineering, Industrial Engineering, Manufacturing, or related field.
• 3+ years of experience in a manufacturing environment, with a focus on continuous improvement.
• Proficiency in Lean Manufacturing, Six Sigma, and other continuous improvement tools.
• Strong analytical skills with the ability to interpret complex data and identify actionable insights.
• Proven experience in leading and facilitating Kaizen events and improvement projects.
• Excellent problem-solving skills and a demonstrated ability to drive process improvements.
• Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
• Familiarity with safety standards and best practices in manufacturing.
• Certification in Lean Six Sigma (Green Belt or higher) preferred.

Additional Skills:

• Proficiency with data analysis software and tools.
• Project management experience and the ability to handle multiple initiatives simultaneously.
• Knowledge of manufacturing equipment and processes, including automation techniques.