Manufacturing Engineer, Machining - MICRON PRODUCTS

Micron Solutions is a multifaceted contract manufacturing organization specializing in thermoplastic injection molding, precision machining and finishing, and silver-plated medical sensors for disposable electrodes. We collaborate with clients of all sizes to provide manufacturing solutions and assembly services to help our customers meet their goals. Our 120,000 square foot Fitchburg, MA manufacturing facility, can serve customers' projects from concept to commercialization.

JOB PURPOSE

At Micron, we proudly set the industry standard for customer satisfaction. With our detailed approach to project planning and management, we produce the highest quality deliverables on time, every time. As a project/process engineer, you are responsible for maintaining Micron standard of excellence and delivering projects with the utmost attention to safety and quality.

KEY ACCOUNTABILITIES

• Candidate must have strong knowledge base of CNC Machining and all secondary operations needed to manufacture orthopedic implant products.
• To Include but not limited to:
  • CNC Machining using 3, 4 and 5 axis machines
  • Grit blasting
  • Polishing
  • Laser marking
  • Cleaning (ultrasonic and passivation) ISO
  • Metrology
  • CMM programming and In process development
• Develop a URS for supplier on CNC machines and secondary machining equipment that will be placed at Micron.
• Determine manufacturing feasibility and provide solution feedback to address any issues. Prepare reports that can be shared with the customer
• Work closely with CNC Programmer to support quoting team on inputs for new machining manufacturing proposals when needed
• Create Fixtures for bead blasting and lasering of any products in CNC Machining Department
• Create all In Process Control Plans for all products in CNC Machining Department
• Support process flow and PFMEA development and other project process disciplines for specified projects and put corrective measures in place.
• Review the customer prints to make sure we can meet the tolerance they request. Provide recommended manufacturing feasible dimensions
• Support production as needed to ensure delivery of finished goods on time.
• Assist operations with cost saving leadership and lean manufacturing techniques
• Has ability to trouble shoot and correct machining and secondary machining defects. Uses root cause analysis and scientific approach on all problem solving
• Conduct FAT and SAT tests to confirm all secondary equipment meets our specified requirements
• Work to debug and launch all secondary automation and manufacturing processes to launch on time, defined quality, and on budget
• Set up work cells and optimize operator efficiency.
• Write and create work instructions with detailed and precise information.
• Fluent in mini tab for SPC, GR&R, and DOE analysis
• Assist operations CNC Machinists and CNC Programmer(s) to assist in production manufacturing issue resolution.
• Provide technical leadership to the CNC Shifts Lead and CNC Machinists supporting them with any necessary training needed to improve problem solving
• Other duties as assigned

JOB QUALIFICATIONS

• Bachelor's degree in engineering or related fields of study.
• 5 years of prior experience in machining and processing orthopedic implants
• Knowledge in robotics and controls with PLC experience in programming and debug
• Experience in CAD and Solidworks a must
• CMM experience Programming and reading reports
• Experience with manufacturing out of large variety of materials and plastics to include cobalt chrome, steel, aluminum, titanium, Peek billet and castings
• Experience with all Passivation of Orthopedic Implants ISO standards ASTM A967
• Excellent verbal and written communication skills. Must have the ability to communicate with different stakeholders at differing levels of authority and influence.
• Excellent organizational skills and attention to detail.
• Ability to act with integrity, professionalism, and confidentiality.
• Proficiency with Microsoft Office Suite and Excel.
• Lean manufacturing practices.

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