Manufacturing Quality Engineer (USA) - AURA Devices

At AURA Devices, we're dedicated to building products that empower amateur and professional athletes to push their limits and go beyond. Our team develops innovative instruments designed to track, analyze, and enhance fitness performance. Leveraging our state-of-the-art bioimpedance analysis technology, we provide users with detailed insights into hydration levels and body composition changes.

Position Overview:

We are seeking a talented Manufacturing Quality Engineer who will play a pivotal role in developing and producing world-class electronic devices. In this highly visible role, you will have the opportunity to make a significant impact on our products and leave a lasting footprint. The ideal candidate is passionate about improving processes and products, has a keen attention to detail, and brings extensive experience in consumer electronics production.

Key Responsibilities

• Cross-Functional Collaboration:
  • Partner with multi-functional teams to evaluate design and processes from the concept phase through mass production.
  • Serve as a project manager to lead quality engineering efforts at supplier locations.
• Quality Assurance Across All Stages:
  • Ensure product quality at every stage of the implementation cycle, including preparing contract manufacturers and overseeing prototyping phases.
  • Work with internal and external groups to define quality expectations and ensure appropriate assurance techniques are used.
• Advanced Quality Control Tools Development:
  • Develop and implement cutting-edge quality inspection tools to assess cosmetic and dimensional characteristics of parts.
  • Utilize statistical tools and data analysis to monitor quality and identify areas for improvement.
• Product Quality Planning:
  • Create a comprehensive Product Quality Plan (PQP) in collaboration with the engineering and development teams.
  • Establish audit procedures appropriate to programs and suppliers to ensure consistency with AURA Devices' quality standards.
• Documentation and Testing Protocols:
  • Develop detailed documentation for incoming component inspections and final product testing procedures.
  • Ensure all quality documentation complies with industry standards and regulatory requirements.
• Final Quality Assurance Execution:
  • Develop, document, optimize, and execute Final Quality Assurance (FQA) checks during new product development and prior to mass production.
  • Lead FQA activities to identify and address potential quality issues before product launch.
• Issue Resolution and Continuous Improvement:
  • Compile and evaluate data to determine appropriate limits and variables for process and part specifications.
  • Drive corrective actions collaboratively with internal and external team members to eliminate root causes of quality problems.
  • Promote a culture of continuous improvement within the manufacturing process.
• Supplier Quality Management:
  • Organize and oversee quality control processes at supplier facilities to ensure components meet AURA Devices' quality standards.
  • Develop strong relationships with suppliers to facilitate effective communication and collaboration.
• Manufacturing Process Optimization:
  • Develop measurement technologies, control strategies, information systems, and manufacturing methods to achieve ambitious specifications at mass production scale.
  • Implement process control techniques to enhance manufacturing efficiency and product quality.
• International Collaboration and Travel:
  • Collaborate with international suppliers and manufacturers, particularly in China and Southeast Asia.
  • Travel internationally up to 25% of the time to oversee supplier quality control and address manufacturing issues on-site.

Qualifications and Skills

• Experience:
  • Minimum of 3 years of experience in engineering, manufacturing, or quality control, with a focus on electronic device manufacturing.
  • Experience in high-volume manufacturing sectors such as consumer electronics, automotive, or medical devices is highly desirable.
• Technical Expertise:
  • Proficiency in mechanical parts processing, plastic injection molding, tooling, jigs, fixtures, and related manufacturing processes.
  • Strong understanding of technical systems related to electronics and mechanical assembly.
  • Experience with the development and evaluation of measurement systems.
• Quality Control Knowledge:
  • In-depth knowledge of quality control methods, statistical analysis, and experimental design methods.
  • Familiarity with quality standards and methodologies (e.g., ISO 9001, Six Sigma, Lean Manufacturing).
  • Experience developing process quality plans, conducting supplier quality audits, and driving corrective actions and failure analysis efforts.
• Supplier and Manufacturing Experience:
  • Proven experience working with suppliers and manufacturers in China and Southeast Asia.
  • Ability to organize and manage quality control at supplier facilities.
  • Working knowledge of supplier management and general manufacturing operations.
• Language Skills:
  • Proficiency in English at B2 level or higher.
  • Knowledge of Mandarin Chinese is a plus.
• Communication and Leadership Skills:
  • Excellent written and verbal communication skills.
  • Ability to present information clearly and concisely to diverse audiences.
  • Project management experience with the ability to lead cross-functional teams.
• Problem-Solving Abilities:
  • Data-driven approach to problem-solving with strong analytical skills.
  • Proficient in problem-solving tools including design of experiments, root cause analysis, and statistical analytical tools.
  • Ability to identify patterns and inconsistencies in product failures and implement effective solutions.
• Attention to Detail:
  • Strong attention to detail with a commitment to delivering high-quality work.
  • Ability to balance high-quality standards with scalable yields.
• Educational Background:
  • Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing, Industrial Technology, Manufacturing Systems Engineering, Chemical Engineering, or similar).
• Travel Flexibility:
  • Willingness and ability to travel internationally up to 25% of the time.

What We Offer

• Innovative Environment: Work with a dynamic team on cutting-edge technology that is transforming the fitness industry.
• Professional Growth: Opportunities for professional development and career advancement within the company.
• Competitive Compensation: Attractive salary and benefits package commensurate with experience and qualifications.
• Global Impact: Be part of a global team collaborating with international partners and suppliers.