MSAT Scientist III at Lonza

United States, Houston (Texas)

Today, Lonza is a global leader in life sciences operating across three continents. While we work in science, there’s no magic formula to how we do it. Our greatest scientific solution is talented people working together, devising ideas that help businesses to help people. In exchange, we let our people own their careers. Their ideas, big and small, genuinely improve the world. And that’s the kind of work we want to be part of.

Lonza Houston is looking for a Manufacturing Science and Technology (MSAT) Scientist III . As a member of the MSAT Team, responsible for the successful transfer of viral vector bioprocesses into GMP production. As such, you are in direct contact with our clients and internal cross functional teams. Scientist III will ensure successful process scalability and manufacturability. Scientists in this role are responsible for all the process integration - related aspects of work during campaign preparation, process supervision, report ing during and after production campaigns, leading relevant major deviations and continu ing manufacturing process improvemen t under the supervision of a Sr. Scientist and/or Manager

Key responsibilities:

• This individual will utilize the process flow diagrams, learned expertise, and transferred data to transfer detailed, step-by-step manufacturing processes under the supervision of a senior MSAT scientist and/ or manager of MSAT.
• This position has responsibilities that can be exemplified by the technology transfer of all aspects of buffer and media production, cell thaw and culturing, harvesting, purification, and/or bulk filling of drug substance.
• This person will perform portions of process transfer from either PD Lonza or from customers. This individual will do this commensurate with their experience and under GMP conditions.
• This person will utilize project and time management skills to ensure that all tasks will be completed within a timely manner, and that risks to project execution are raised in a timely manner to senior engineer(s), project management, and / or MSAT management as appropriate.
• The position will support new product introductions (NPI/ technology transfers) with minimized assistance from the senior engineer associated with a project, as well as ongoing manufacturing runs by correcting errors noted in previous runs, observing processing on-the-floor (under the supervision of a senior scientist), and overseeing operations within their area of subject matter knowledge to assure planned, predictable operations, as well as to correct if the operations are not performing as anticipated by the manufacturing records.
• The individual gains mastery of various unit operations, the science behind it, and associated process analysis techniques, and applies them, and continues the journey from individual contributor to subject matter expert in either upstream or downstream processing.
• This individual will pursue successful resolution of complex quality system deviations from expected results, driving for holistic and/or targeted solutions to ensure process and product quality and the smooth, on-time delivery of batches to our clientele, looking for overall improvement in systems and processes each time.
• This position is likely to participate in more complex tasks such as the technology transfer and oversight, as well as process improvements, for all process steps, under reduced supervision of the senior MSAT scientist associated with the project.
• This person may assist in the creation of a full bill of materials for a given program, likely performing materials suitability assessments for appropriate alternatives / second sources for materials needed in conjunction with a junior engineer who is more likely to take the greater part of this activity
• GMP manufacturing support (Viral Vector or Cell and Gene Therapy preferred; microbial or mammalian processing support required if VV/ CGT background is limited or non-existent), and basic understanding of current Good Manufacturing Practices, US / EU regulations.

Key requirements:

• Bachelor’s Degree required in a field Related Science. A Master of Science or Ph.D. is preferred in Chemical Engineering, Biochemical Engineering, Biomedical Engineering, Biotechnology, or other life science fields
• Advanced knowledge of cellular biology, cell culture, scale up, mass transfer, bioreactor operation, and / or depth filtration, tangential flow filtration, chromatography, viral filtration; buffer and media production; aseptic processing
• Demonstrates critical thinking skills in problem solving and decision making
• Ability to explain technical problems in terms sufficient for other technically trained people to understand the problem and proposed solutions, both verbally and in writing
• Ability to independently lead small projects and to create, maintain, and utilize the cross-functional support of other departments within the asset for the accomplishment of objectives
• Ability to perform basic and advanced root cause analysis techniques for resolving deviations and identifying appropriate CAPA: Five why, Kepner-Tregoe, Fishbone, Pareto, Scatter plotting, DMAIC for RCA
• Ability to perform basic risk identification and remediation and lead basic and advanced risk assessments using standardized methodologies which could include FMA, FMEA, HAZOP, and/ or HACCP
• Attention to detail and high level of accuracy
• Some knowledge of statistical data analysis is a plus
• Strong communication, technical writing, organizational and interpersonal skills.

People come to Lonza for the challenge and creativity of solving complex problems and developing new ideas in life sciences. In return, we offer the satisfaction that comes with improving lives all around the world. The satisfaction that comes with making a meaningful difference.

Lonza is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, status as a qualified individual with disability, protected veteran status, or any other characteristic protected by law.

Reference: R60547