PLC Engineer - Intellectt INC
North Haven, CT
About the Job
Job Title: PLC Engineer
Location: North Haven, CT
Key Responsibilities:
- Develop, program, and troubleshoot Allen-Bradley Logix PLCs to control various processes within medical device manufacturing lines, ensuring compliance with industry regulations and standards.
- Integrate and maintain Human-Machine Interfaces (HMIs) using FactoryTalk View for operator interface and control.
- Create and modify PLC code for automation systems that include robotics, filling machines, packaging equipment, and other automated processes.
- Design, develop, and optimize SCADA systems for monitoring and controlling production lines, ensuring accurate data acquisition, real-time system performance tracking, and compliance with regulatory requirements.
- Ensure integration of SCADA systems with industrial networks, particularly EtherNet/IP for reliable and secure communication between automation devices.
- Implement and maintain communication protocols such as EtherNet/IP for system integration, enabling seamless communication between PLCs, HMI, SCADA systems, and other automated equipment.
- Collaborate with cross-functional teams to integrate automation systems with Variable Frequency Drives (VFDs) and other system interfaces, ensuring smooth and synchronized operation of devices.
- Provide technical troubleshooting for electrical and mechanical components within automation systems, including PLCs, VFDs, and communication networks.
- Conduct root cause analysis to identify and resolve issues in automation systems, minimizing downtime and ensuring optimal system performance.
- Perform regular preventative maintenance and updates to PLC programs and HMI/SCADA configurations to ensure systems operate within validated parameters.
- Ensure all PLC and SCADA systems comply with FDA, ISO 13485, and cGMP (current Good Manufacturing Practice) regulations, supporting validation activities and audits.
- Develop and maintain technical documentation, including system specifications, wiring diagrams, logic diagrams, and user manuals, ensuring adherence to regulatory standards and quality management systems.
- Assist in the preparation of validation protocols (IQ/OQ/PQ) for new automation systems and modifications to existing equipment, ensuring systems are qualified for production use.
- Assist in the design of low-voltage electrical systems and layout for automated manufacturing equipment.
- Utilize CAD software to generate electrical schematics and diagrams, ensuring all designs meet industry standards and company guidelines.
- Work closely with process engineers, quality engineers, and other stakeholders to ensure that automation systems meet production goals and quality standards.
- Provide training and support to production teams and operators on the correct use of PLC systems, HMI interfaces, and troubleshooting techniques.
- Act as a subject matter expert in automation, providing technical support during audits and inspections.
Qualifications:
- 7-10 years of experience in PLC programming, specifically with Allen-Bradley Logix platforms.
- 5+ years of experience in HMI/SCADA design using FactoryTalk View or similar platforms.
- Proficiency in industrial communication protocols, particularly EtherNet/IP.
- Strong understanding of Variable Frequency Drives (VFDs) and other system interfaces commonly used in automation.
- Experience with low-voltage electrical design and the ability to read and interpret P&IDs, electrical diagrams, and logic diagrams.
- Proficiency in CAD software for designing electrical layouts and creating system documentation.
- Strong troubleshooting skills in both electrical and mechanical systems, with a focus on minimizing downtime and maintaining compliance.
- Excellent technical writing and communication skills, with experience developing documentation for regulated environments (FDA, ISO 13485).
- Ability to work in cross-functional teams and adapt to evolving engineering standards and regulatory requirements.
- Familiarity with cGMP and ISO 13485 regulations for medical device manufacturing is highly preferred.
Preferred Skills:
- Experience working in a medical device manufacturing environment or other regulated industries.
- Knowledge of validation protocols (IQ/OQ/PQ) for automation systems.
- Strong understanding of FDA and ISO 13485 compliance in automated production processes.
- Ability to work in a manufacturing environment, including on production floors and cleanrooms.
- Occasional travel may be required to support off-site system installations or audits.
Source : Intellectt INC