Tasks |
· Devise and implement Process Safety Management (PSM) standards and incorporate best practices from other sites. Support plan compliance requirements for OSHA, PSM & Risk Management Program (RMP) regulations. |
· Uses engineering principles to troubleshoot process problems. |
· Act as the liason between the company and the client with PSM related inquiries. |
· Provide Process Safety Review for Management of Change (MOC) program as needed. |
· Provide technical support to operations and engineering teams to ensure safety is integrated into all processes and designs. |
· A sustainable approach to PSM self-audits and inspections |
· Participate in and/or lead incident investigations related to PSM/RMP-covered processes. Ensure that root causes are properly identified and appropriately addressed. |
· Participate in PSM/RMP compliance audits, oversee the development of post-audit corrective/preventive actions, and track them to completion. |
· Performs feasibility studies for technology transfers. |
· Evaluates current equipment capabilities, capital requirements, and health, safety, and environmental issues. |
· Analyzes quality for production lines, examining process data and quality critical parameters. Works toward establishing in-control processes, identifying areas of variation, and implementing measures to reduce such variations. |
· Assist with installation, commissioning, and start-up of new equipment. |
· Manages small capital projects. Determines justification, scope definition, safety reviews, punch-list items. Coordinates implementation, startup, commissioning, and performance reporting. |
· Track site KPIs to drive continual improvement of process safety and risk mitigation. Continually monitor the status of PSM program elements to ensure improvement, including identifying areas where additional support and/or training is needed. |
· Provide process engineering support to all aspects of operations, guiding new equipment design and commissioning, and problem-solving process issues. |
· Work with project engineers and external contractors to introduce new equipment, develop and commission new processes. |
· Apply LEAN, Six Sigma and other Continuous Improvement tools and techniques as required in support of operations LEAN efforts. |
· Provide guidance as required to production supervisors and engineers and be available to offer training and coaching to the operations team on request. |