Production Manager - HANWHA ADVANCED MATERIALS AMERICA, LLC

General Job Description

The Production Manager is responsible for managing the activities of the production floor and leads team members to identify, manage, and execute the plant’s process improvement opportunities to attain production and quality goals. Able to identify problems or bottlenecks in production processes and resolve issues. Ensures production resources, including materials, equipment, safety, environment, and human resources, are available to maintain production schedules. Supports continuous improvement goals in safety, environment, quality, cost, and customer service. Responsible for managing and owning various business functions and creating an engaged and team-oriented workforce.

Every associate at Hanwha has an obligation to contribute equally to hold others accountable and improve processes and systems. This will eventually ensure superior quality of products and services.Total Quality management is a joint effort of management and team members in order to exceed customer satisfaction levels.

Essential Duties and Responsibilities:

1. Develop and implement production schedules, ensuring timely completion of orders while optimizing resources and minimizing downtime.
2. Plan and coordinate production activities, including material procurement, equipment maintenance, and staffing requirements.
3. Monitor and analyze production metrics to identify areas for improvement and implement strategies for productivity and efficiency.
4. Collaborate with cross-functional teams, such as procurement, engineering, and quality assurance, to resolve production issues, improve processes, and meet customer expectations.
5. Hire, train, and supervise production staff, providing guidance and support for their professional development.
6. Implement and maintain effective inventory management practices to optimize stock levels and minimize waste.
7. Oversee equipment maintenance and troubleshoot any technical issues to minimize downtime and ensure smooth production flow.
8. Ensure compliance with the required schedule in the assigned area.
9. Ensure conformance to process controls.
10. Drive and oversee root cause analysis and corrective actions.
11. Drive and oversee process improvement activities for Production Floor.
12. Serve as a resource in plant investigation of customer problems/issues.
13. Interface with customers and suppliers as appropriate.
14. Oversee manning levels and ensure compliance with budget.
15. Ensure communication throughout the Production Floor and other departments by maintaining crossover meeting integrity.
16. Interact with the Engineering Department on equipment tryouts, job configuration, and standards.
17. Ensure that ISO standards are being followed throughout the facility.
18. Oversee proper documentation response (i.e., process changes, SPC conditions, First/Last Shot/Part, 8D’s, production numbers, etc.)
19. Participate in activities to achieve quality, productivity, scrap, and cost reduction goals.
20. Oversee and adhere to all company missions, values, policies, and procedures (i.e., quality policy manual, associate handbook, etc.)
21. Oversee compliance to required OSHA, environmental and ergonomic regulations, and all internal safety procedures.
22. Maintain high housekeeping standards in respective areas, including the production floor, machines, behind the plant, packing/WIP, and coordination at the press.
23. Carrying out supervisory responsibilities in accordance with the company’s policies and applicable laws.

Managerial Responsibility

This position has full managerial responsibility.

Work Environment

This job operates primarily in a professional office and warehouse environment. Participation in events (trials, DOE, etc.) on the production floor is required. This role routinely uses standard office equipment such as computers, phones, photocopiers, filing cabinets, and fax machines.

Physical Demands

The physical demands described here represent those that an associate must meet to perform the essential functions of this job successfully. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the associate is regularly required to sit and use their hands to operate computer controls. The employee frequently is required to reach with their hands and arms. The employee must be able to talk and hear. The associate is occasionally required to stand, walk, climb, stoop or crouch. The associate must regularly lift and/or move up to 10 pounds and occasionally lift and/or move up to 25 pounds.

Position Type/Expected Hours of Work

This is a full-time position.

Monday-Friday, core work hours 1st shift

Flexible hours to be available.

Must be available to work weekends when requested by Manager.

Required Education and Experience

10+ years’ experience in a manufacturing setting (Coating or laminating)

Bachelor’s degree in engineering or proven experience as a Production Manager in a similar manufacturing role.

Proven experience as a Production Manager in a Multi-layer laminated film manufacturing role.

Strong knowledge of manufacturing processes, production planning, and quality control.

Ability to organize manufacturing processes and production plans for new factory.

Excellent leadership and communication skills to effectively manage and motivate a diverse production team.

Proficient in using production management software and tools.

Problem-solving and decision-making abilities to address production challenges and implement effective solutions.

Attention to detail and a focus on quality management.

Strong organizational and time management skills to prioritize tasks and meet deadlines.

Knowledge of health and safety regulations in a manufacturing environment.

Flexibility to work in a fast-paced, dynamic production setting.

Knowledge of ISO 14001/9001 requirements

• Experience in quality system auditing (internal audits) a plus
• Communication and listening
• Being observant and technical
• Being able to resolve technical issues.
• Testing and development
• Implementing industry regulations
• Being thorough and dependable
• Understanding blueprints and statistical information
• Ability to use good judgment.
• Ability to analyze data.
• Multi-tasking
• Technical writing
• Performing mechanical tasks

Preferred/Desired:

Need to be able to work in a fast-paced, high-speed environment, follow standardized work, and adhere to safe work practices in a continuously improving environment.

Experience in a manufacturing environment is a plus.

The ability to work with components that are in constant motion along a production line without adverse effects.

The ability to work on a team of co-workers in close proximity to each other.

The ability to make timely decisions and provide feedback to each other.

Have a strong desire for personal and professional development.

Other Duties

Please note that this job description is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities required of the associate for this job. Duties, responsibilities, and activities may change at any time, with or without notice.