Production Manager - Tier 1 - United Staff Source

Overview:

We are seeking an experienced Production Manager to oversee our rubber-to-metal manufacturing operations, with a focus on improving production efficiency, quality, and process optimization. The ideal candidate will bring specialized expertise in rubber-to-metal bonding processes, a strong commitment to lean manufacturing, and a proactive approach to enhancing production outcomes. This role is integral to achieving operational excellence and supporting the Plant Manager in driving turnaround initiatives within the plant.

Key Responsibilities:

• Oversee all aspects of rubber-to-metal production, including planning, scheduling, workflow management, quality control, and team supervision.
• Collaborate with engineering and quality teams to optimize bonding processes, reduce defects, and improve overall product durability.
• Drive lean manufacturing practices to reduce waste, improve efficiency, and enhance throughput in rubber-to-metal operations.
• Monitor daily production metrics, analyze performance data, and implement corrective actions to achieve production targets and quality standards.
• Lead continuous improvement initiatives, focusing on productivity, cost-efficiency, and safety within the production environment.
• Work closely with maintenance to ensure equipment reliability and uptime, reducing downtime in critical production areas.
• Mentor, train, and develop production staff, promoting a culture of accountability, skill development, and safety.
• Manage inventory levels, ensuring optimal supply of raw materials while minimizing excess stock.
• Assist in planning and executing capital projects, including equipment upgrades, process improvements, and facility enhancements.
• Enforce compliance with safety and environmental regulations, particularly those related to rubber-to-metal bonding processes.
• Maintain and uphold production documentation, including work instructions, safety protocols, and quality standards.

Required Skills and Experience:

• Bachelors degree in Engineering, Manufacturing, Operations Management, or a related field.
• Minimum of 7 years of experience in a production management role, with a focus on rubber-to-metal or similar bonding manufacturing.
• In-depth knowledge of rubber-to-metal bonding processes, including adhesive selection, curing, and surface preparation.
• Strong background in lean manufacturing principles, Six Sigma, and continuous improvement methodologies.
• Proven experience in troubleshooting production issues and implementing process improvements specific to rubber-to-metal production.
• Demonstrated ability to lead and develop production teams, fostering a culture of continuous improvement, accountability, and safety.
• Familiarity with equipment and maintenance needs associated with rubber-to-metal bonding processes, including curing ovens, presses, and adhesive application systems.
• Excellent analytical and problem-solving skills, with a strong focus on data-driven decision-making.
• Proficiency in production management software (ERP/MRP systems) and basic proficiency in Microsoft Office (Excel, Word, PowerPoint).
• Solid understanding of regulatory compliance standards, including ISO 9001 and OSHA safety requirements.

Preferred Skills and Experience:

• Masters degree in Manufacturing Engineering, Industrial Engineering, or a related field.
• Lean Six Sigma Green Belt or Black Belt certification.
• Experience in rubber product manufacturing for the automotive or heavy equipment industries.
• Knowledge of IATF 16949 requirements and other automotive quality standards.
• Familiarity with advanced manufacturing techniques, such as automation, predictive maintenance, and data analytics for process optimization.

Key Competencies:

• Process-Oriented: Deep understanding of rubber-to-metal production processes, including bonding and curing.
• Efficiency-Focused: Strong commitment to lean manufacturing principles and waste reduction.
• Analytical Insight: Ability to use production data and metrics to drive continuous improvements.
• Leadership: Demonstrated experience in leading and developing high-performance production teams.
• Quality-Driven: Focus on meeting high standards of quality and product durability.
• Compliance and Safety: Thorough knowledge of safety standards and regulatory compliance in rubber manufacturing.

Why Join Us:

This is an excellent opportunity for a hands-on Production Manager to make a significant impact in a critical production area. You will be part of a dedicated team driving operational success and continuous improvement in a challenging and rewarding manufacturing environment. If you are a motivated, results-driven leader with expertise in rubber-to-metal production, we encourage you to apply.