Senior CAE Engineer (Range and Efficiency) - Detroit Engineered Products (DEP)

Job Summary:

Focused on maximizing range and energy efficiency for electric and hybrid vehicles, this role involves setting efficiency targets, conducting simulations, and collaborating with cross-functional teams to integrate energy-saving features. The Range and Efficiency Engineer ensures optimal vehicle performance by improving aerodynamics, rolling resistance, and powertrain efficiency.

Key Responsibilities:

· Set and track range and efficiency targets specific to electric and hybrid powertrains, aligning performance with product requirements and customer expectations.

· Conduct detailed simulations to optimize vehicle aerodynamics, rolling resistance, and powertrain efficiency using tools like GT-SUITE, AVL Cruise, and MATLAB/Simulink.

· Collaborate with aerodynamics, thermal, and powertrain engineering teams to integrate energy-efficient technologies and design optimizations, including lightweight materials and regenerative braking systems.

· Analyze vehicle designs for energy loss sources and implement design modifications to maximize range and minimize power consumption.

· Correlate simulation results with real-world on-road data, refining models to improve predictive accuracy and ensure efficient performance under varying driving conditions.

· Document findings and recommendations for range and efficiency improvements, providing actionable insights and design feedback for future product iterations.

· Develop methods for continuous improvement in vehicle energy efficiency, exploring advanced materials, aerodynamics enhancements, and power management strategies.

· Conduct vehicle range tests in various environmental conditions, including different temperatures, terrains, and load scenarios, to assess the impact on battery efficiency and overall vehicle performance.

Additional Requirements:

· Experience with energy and efficiency simulation tools like GT-SUITE, AVL Cruise, and MATLAB/Simulink.

· Strong understanding of aerodynamics, rolling resistance, and their impact on electric and hybrid vehicle efficiency.

· Familiarity with electric vehicle systems, such as battery management, powertrain control, and regenerative braking.