Senior Controls Engineer - IDEAL INDUSTRIES

Overview

IDEAL INDUSTRIES, INC. has built a reputation for over a century by crafting iconic tools and practical technology required in aerospace, data communications, electrical, wire processing and construction. The global family of IDEAL brands includes IDEAL Electrical, Anderson Power, and Enatel.

A vibrant and dynamic company, IDEAL is best known for our wire connectors, the gold standard for making electrical connections around the world. Nearly every commercial jet is assembled using IDEAL wire strippers and, as part of the critical equipment on NASA missions, our tools even help NASA astronauts fly to the moon. Most important, our products benefit skilled tradespeople, who reach for IDEAL tools every day.

IDEAL is propelled by the concept of Building an IDEAL World. Our family-run business is committed to building ideal relationships with customers, employees, and communities by crafting some of our industry’s most innovative and trusted tools.

Responsibilities

Job Summary:

We are seeking a skilled and experienced Controls Engineer with a strong focus on Rockwell software and hardware. The ideal candidate will have hands-on experience in designing, developing, implementing, and troubleshooting control systems using Rockwell Automation products. This role requires expertise in Rockwell PLCs, HMIs, motion control and related technologies, with a deep understanding of control theory, automation, fluid power systems, and process optimization.

Key Responsibilities:

• Design, develop, and implement control systems using Rockwell Automation products, including Allen-Bradley PLCs, HMIs, and related hardware.
• Conduct hands-on troubleshooting and maintenance of Rockwell control systems to ensure optimal performance and reliability.
• Develop and program Rockwell PLCs using RSLogix 500 and 5000/Studio 5000, and configure FactoryTalk View for HMI development.
• Collaborate with cross-functional teams, including mechanical, electrical, and software engineers, to integrate Rockwell control systems with other system components.
• Create and maintain detailed documentation, including schematics, wiring diagrams, and software code.
• Specify, Design, construct, and install electrical panels and associated machine wiring.

• Specify PLCs, sensors, HMIs, data acquisition, vision systems, robotics and all applicable control components for simple and complex automation equipment.

• Conduct testing, commissioning, and validation of control systems, ensuring compliance with industry standards and Rockwell best practices while adhering to IDEAL’s plant safety protocols.
• Provide technical support and training to production and maintenance personnel on Rockwell systems.
• Continuously improve control systems and processes through data analysis, system monitoring, and feedback from stakeholders.

Stay current with industry trends, technologies, and best practices in controls engineering, specifically focusing on advancements in Rockwell software and hardware.

Qualifications

Qualifications:

• Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related field. 8 years of relevant experience is required in leu of a degree.
• Proven experience in control systems design, implementation, and troubleshooting, with a strong emphasis on Rockwell Automation products.
• Proficiency in programming Rockwell PLCs and configuring HMIs using Rockwell software tools such as RSLogix 500/5000/Studio 5000 and FactoryTalk View.
• Strong knowledge of control theory, safety, automation systems, and process optimization.
• Experience with legacy Rockwell software, including RSLogix 500, PanelBuilder32, and similar tools.
• Familiarity with relevant industry standards and safety regulations, with specific experience in Rockwell applications.

• Strong organizational skills with the ability to successfully manage multiple activities/initiatives at one time.

• Excellent problem-solving skills and the ability to work independently and as part of a team.
• Strong communication and documentation skills.

Preferred Skills:

• Experience with specific Rockwell control systems and software, as well as networking and communication protocols (e.g., Ethernet/IP, ControlNet).
• Experience in a specific industry, such as manufacturing or automotive is a plus.
• Hands on mechanical, fabrication, panel building, and design experience.
• Familiarity with Cognex and Keyence vision systems.
• Experience in robotic assisted manufacturing cells and robot integration projects.
• Familiarity with Fanuc robots, controls, and integrations.
• SQL programing and database management experience is a plus.

IDEAL INDUSTRIES, INC. is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status. We are proud to be an equal opportunity employer and we know that it is our people that truly separate us from the competition. We offer competitive compensation and benefits including medical, dental and vision insurance, 401K and a Pension plan. To learn more about us, visit us at www.idealindustries.com

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